Accelerating R&D: 'Done-for-You' CAD & EM Simulation Service

As a technical leader in demanding, high-stakes projects, you might face pressure to deliver complex results with tight deadlines. Critical projects hinge on solving complex electromagnetic (EM) problems often intertwined with intricate CAD data. These challenges can:

• Stall development cycles and risk missing crucial market windows.
• Lead to costly physical prototype iterations and budget overruns.
• Put regulatory compliance and certification at risk.
• Consume valuable time from your senior engineering team, diverting them from core product innovation.

Finding niche expertise precisely when needed—especially at the challenging intersection of CAD geometry and advanced EM simulation — is difficult. Internal teams may lack the specialized tools or experience, and generalist consultants often miss the nuances.

Epsilon Forge is Your Dedicated Specialist Partner.

We provide technical consulting laser-focused on solving your most critical and urgent challenges where CAD meets EM simulation.

We act as an extension of your team, delivering the precise simulation insights you need, exactly when you need them.

Solving Your Most Critical CAD & EM Simulation Challenges:

We don’t just run software; we solve high-impact engineering problems. Our expertise helps you:

• 🎯 Achieve Demanding Performance Specs: Optimize complex antennas (e.g., miniaturized, integrated), RF circuits, and high-frequency components to meet stringent performance goals others struggle with.
• 🔬 Validate Innovative & Complex Concepts: De-risk the development of novel devices (e.g., advanced sensors, biomedical implants, cutting-edge radar/communication components) through accurate early-stage virtual prototyping.
• 🛡️ Guarantee Compliance Confidently: Leverage predictive simulation to de-risk regulatory compliance, identify potential failures early, and/or design effective shielding solutions for mission-critical systems.
• 🌉 Seamlessly Bridge the CAD-to-Simulation Gap: We expertly handle complex, real-world CAD geometries, ensuring design intent is accurately translated into reliable, high-fidelity simulation models — a common bottleneck we eliminate.

The Epsilon Forge Advantage: Your Expert Partner, On Demand

Choosing Epsilon Forge means choosing focused results and efficiency:

• ✅ Specialist Expertise, When You Need It: Access deep, niche knowledge in CAD-driven EM simulation unavailable from generalists or easily developed in-house. We live and breathe this specific domain.
• ✅ True ‘Done-for-You’ Execution: We take full ownership of the simulation workflow – from understanding requirements and preparing complex CAD, to meshing, solving, post-processing, and delivering actionable insights, not just raw data. This frees your invaluable internal team.
• ✅ Accelerated Insights & Reduced Iterations: Our optimized workflows, specialized knowledge, and efficient technology stack mean faster simulation turnaround, helping you slash physical prototype cycles and accelerate your time-to-market.
• ✅ De-Risk Your Critical Projects: Build confidence in challenging designs, ensure performance targets are met, and navigate regulatory hurdles with expert simulation validation and optimization support.

Our Technology Edge: Flexible, Powerful & Scalable Simulation

Epsilon Forge utilizes a unique open-core approach. We combine the power and flexibility of leading open-source simulation tools (like Gmsh, ParaView, and various FEM/FDTD/BEM solvers) with our own proprietary enhancements and optimized workflows.

What this means for YOU:

• Greater Flexibility: We can tackle unique, complex simulation challenges that might be difficult or impossible with standard off-the-shelf software.
• Enhanced Performance: Customization often allows for faster results on specific problem types.
• Scalability: We efficiently leverage High-Performance Computing (HPC) for large, demanding simulations, delivering powerful insights without you needing to invest in the infrastructure or the arbitrary restrictions of commercial software tools.

Proof: Delivering Tangible Results

We don’t just simulate; we solve critical business problems and enable our clients’ success.

Case Study: Enabling Certification for Magnetic Separator Manufacturer

The Challenge: Our client needed to urgently verify their existing magnetic separator design’s performance against specific industry standards to proceed with certification, facing potential project delays and redesign costs.

Epsilon Forge Solution: We meticulously translated their complex CAD geometry into a high-fidelity simulation model. Detailed EM simulations were performed to accurately analyze the magnetic field distribution and forces critical for compliance.

The Result: We delivered validated simulation data that confirmed the design met the required standards, providing the necessary evidence for a smooth certification process and avoiding costly delays and potential redesigns.

Read the full case study

How We Deliver: A Seamless ‘Done-for-You’ Process

Our engagement model is designed for clarity and efficiency, minimizing burden on your team:

• Deep Dive Consultation: We work closely with you to rigorously understand your specific technical challenge, project goals, and constraints.
• Expert Execution: Epsilon Forge manages the entire CAD-to-simulation workflow, applying the most appropriate techniques and tools.
• Actionable Insights Delivered: We provide comprehensive reports detailing the methodology, results, and clear, actionable recommendations that directly inform your design decisions.
• Collaborative Review: We ensure you understand the findings and how they impact your project, facilitating seamless integration with your R&D process.

FAQ: Why Work With a Consultant?

You might be wondering why you should consider hiring a consultant for your EM simulation needs, and how that compares to building an in-house team. Here are some key points to consider:

Hiring a Consultant	Building an In-House Team
✅ Lower cost (no software licenses)	💸 High upfront software costs
✅ Expert knowledge on demand	📚 Need to train internal staff
✅ Faster results	⏳ Longer learning curve

Ready to Overcome Your Toughest CAD & EM Simulation Hurdles?

Stop letting complex simulation challenges bottleneck your innovation pipeline and consume valuable resources. Partner with Epsilon Forge and gain the specialized, ‘done-for-you’ expertise needed to accelerate your projects and achieve technical excellence.